what is the appropriate process / solvent ?
Prelube with appropriate materials, vaseline?
What kind of frogs have you been catching
First off...ya gotta watch out for any frog with any hair...that shit is like a titanium brillo pad and will destroy anythin' it gets near, it can abrade just through mental telepathy.
Horneetoads (texas breed) ain't got no hair so they is safe to have arount.
As an assembly aid when doing either manual gear work (as in stickin' needle/roller bearings and for pre-lube) or slushbox, I use a product that's been around since slushboxes wuz invented, it's known as "transemble" and supplied by ags co. Out of muskegon, mi. I just pick up a tub fairly often at the local auto supply I frequent. It's completely soluable in gear oil, atf, or any other petro-base product ya might find in power transmission stuff. I use if for all kindsa stuff but not for lubricating hydraulic/rubber components in brake work!!! I have another product I use for that. Transemble will not goop up inna valve body if a wad hits a critical area in the hydraulic circuitry.
If I'm simply dropping the pan for tranny service with it installed in the rig, then after it's dripped for awhile, I use a pneumatic siphon gun and blow down the innards with naptha/paint thinner (not turpentine!!!)/varsol/stoddard solvent (all petro-base) and let it drain/evaporate. Yes...makes a dam freakin' mess!
When doing an overhaul...I pull the tranny and power wash the outside using a degreaser concentrate. Then it gets ripped apart.
Depending upon how bad the guts are, sometimes the valve body is simply set aside and submerged inna pan of atf and not touched until re-install.
If the valve body is gonna be gutted out say for a shift kit, then it all goes into an enclosed pan of either lacquer thinner or berryman's chemtool (not the stinkeeazz carb dip!!!!) and is soaked until I'm ready to modify/reassemble. Each piece is then inspected for use and reassembly as needed after drying with air and lubing with either transemble or atf depending upon what I'm doing.
As for sterilizing the case itself, after it's gutted out, it gets completely power washed using the concentrated degreaser. Most likely it will also be badly oxidized/discolored but who cares? I paint all my trannys after a build anyway and don't put any effort into surface prep, these are not trailer queen units and no paint is gonna stick very long under a trail rig!
If I want the case to have a near polished appearance, then I'll take it to one of several local operations that have a large industrial detergent-base parts washer that blasts the case leaving it looking like it's been "endurashined" that will last until air hits it and the oxidation process starts all over! But normally no one I do work for will pay that kinda cash, costs me approximately $45 to have a case done, it's simply not worth it for me, it's how clean it is inside that matters! And I assure ya, mine are sterile inside!
I only have had one use for vaseline in my lifetime, but that is real old technology nowadays and it smells like shit! But with hope and change coming into play now, I think we need to buy mucho stock in the corps that manufacture vaseline, I'll stick with transemble since it tends to repel suits and politicos...especially in illinois.