the fsm calls for .030" end play of the distributor shaft. That sounds like a lot.
I found a brass friction washer that fit and reduced the end play to .012" hoping to get more accurate timing.
I still have not started the engine and now have second thoughts about my modification.
Should I try it or take out the shim and go back to .030" ?
I know what the "manual" specs are, and I totally disagree with 'em. In fact, that same "spec" goes back into the stuff produced prior to wwii which has nothing in common with the stuff we're talking here!
And...the expansion rate of a cast iron delco or a cast iron Holley distributor is virtually nil at normal engine temps! The aluminum distributors maybe expand a slight amount. But...I've heated a scrap Holley distributor with a torch nearly to the point the aluminum surface oxidation layer was weldable (with proper flux) and measured only a 0.002" decrease in end play, that is a far higher temp than any distributor will ever see!
The Holley, the prestolite, the aftermarket mallory, are all cast aluminum, not billet material. The prestolite and mallory are simply finish-machined a little nicer and "appear" to be billet material, the prestolite looks like a high pressure die casting to me.
All the distributors currently running in my rigs are set up with 0.010" endplay. The mag trigger converted units we'll hopefully be able to offer through ihon in the future will be set up at 0.010>0.015" endplay when they leave the shop.
The prestolite also uses a "thrust washer" between the mechanical advance and the top body bushing. That bushing has a stamped shoulder in it to center it in the slight chamfer at the top of the bushing. Likewise, between the gear and the end of the body, the selective fit washer also has a shoulder to "center" it, then the actual shim is inserted after selective fitting, most have at least two washers in that location, many have three.
A brass shim/washer will work ok for awhile, but no doubt they will wear fairly quickly. I see steel shim washers in the prestolites that are significantly worn also, don't know why other than the material used was not a proper hardness to serve as an endplay shim.
Overall the cast iron delcos are by far the best as far as "endplay" and retaining proper spacing. But they do have major issues with corrosion since the mechanical advance stuff is on top and the access window for the breaker point dwell setting is usually missing or stuck in a position that allows moisture and grunge to enter.