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Old 12-01-2018, 05:47 PM   #1
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Gunfighter97's Avatar
Join Date: May 2018
Member Number: 9260
Location: The Communist West
Posts: 224
Default Rebuilding an NP202

I will be doing a full rebuild on this unit, its already removed, and is factory original to the truck it was pulled from(1965 1100). Leaks like a civil servant, and possibly has bearing noise(its either the drivelines or these bearings). The first step is to ensure there actually is a transfer case somewhere encased in this glob of road grime:

The gunk is strong in this one... Here it is after some screwdriver scrubbing:

Here is the oil that came out of it, not the greatest ever, but couldve been nothing in there so I'll take it:

I've found evidence of both red and black paint under the grime, with some careful scratching I could tell the red was underneath the black and looks to be in a similar condition to the paint on this trucks 304 engine, so that will be the color of the new paint:

On that note, I'm a knownothing in regards to under body painting, nor do I have a spray gun, anybody out there who knows a good/cheapish DIY method feel free to educate me cheapish said, I want to do it right; I dont want to skimp anything and it needs to be durable. I have a kit on the way with seals, bearings, and small parts, I will be fabricating a couple gaskets not included in the kit and will likely need to fabricate the bearing retainer gaskets in their correct thicknesses as well. Right now I'm just waiting on a muscle bound minion to help me pick this dadgum heavy thing up and get it on a bench, and the rebuild kit itself.
Edit: just for the record, the history I've been told on this truck is that it was owned by a telephone company for line maintenance, and heavy use of a pto winch. So consequently its high hours, but relatively low miles at around 45k
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Coming to you from behind enemy lines, in an unmarked barn, somewhere in The Communist West
(currently planning my escape)

1965 IH D11004x4 "Sherman"
1946 Dodge Job Rated half ton "Rusty"
1973 Fiat 850 Spider "il Cannoli"
Half of a dead 1958 Apache "Mad Dura-Max(to be)"

RIP wallets everywhere.

Luke 2:11

Last edited by Gunfighter97; 12-01-2018 at 06:08 PM..
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