IH PARTS AMERICA
Click Here!

Go Back   IH PARTS AMERICA > Tech Forums > Oil Tech
Register FAQ Members List Calendar Search Today's Posts Mark Forums Read Photo Gallery IH Store Home

Reply
 
Thread Tools Display Modes
Old 05-01-2015, 12:26 PM   #1
DF Sales&Marketing
Oil Moderator
 
Join Date: Apr 2007
Member Number: 207
Posts: 268
Default Assembly Lubes & Break-In Oils

in part from engine builder magazine

Engine building is a process that should go well when everything is done correctly all the parts have been machined to the correct tolerances, assembled with the correct clearances and protected with the right kind of lubricant. Or, it can end disastrously if parts don’t fit right (too tight or too loose), if there’s not enough lubrication when the engine is first started, or if the motor oil that’s used during the break-in process fails to protect the cam and lifters or doesn’t allow the rings to seat.
A lot of things can go wrong during those first few minutes following the initial start-up of a freshly built engine. The engine has to build oil pressure quickly so all of the critical wear surfaces will receive lubrication.
Assembly lube is designed to cling to surfaces better than ordinary motor oil so there will be a protective film of lubricant until the engine is cranked over and started. From that point on, oil pressure should take over and flush away most of the assembly lube. That’s why priming the oil system prior to starting is so important. Priming prevents a dry start and reduces the lag time for oil to reach the bearings, cam and upper valve train components.
Motor oil can be used to lightly lubricate cylinder walls, lifter bores, wrist pins, piston rings, timing chains and bearing surfaces. But if the engine sits for more than a few days, much of the protective oil film will trickle back into the crankcase.
The best choice for lubricating critical parts is an engine assembly lube. Assembly lubes are typically a light moly-based, high pressure grease or specially formulated oil with extreme pressure additives and rust inhibitors. Some lubes have a paste-like consistency and are applied with a brush, while others are more like honey and can be applied from a squirt bottle.
There are dozens of assembly lubes available, including those from camshaft and bearing manufacturers. The ingredients in these products are proprietary and there are differences from one product to another. Some grease-based products are not soluble in oil and will end up in the oil filter after the engine has been running. Others are oil-soluble and will continue to circulate with the motor oil until the oil and filter are changed. Regardless of which product you choose, a thin coating of assembly lube should be applied on all high-friction, high-load surfaces such as cam lobes, lifter bottoms, pushrod ends, rocker arm and valve stem tips, as well as all the rod, main and cam bearings.
The assembly lube will stay on the surfaces of these parts and provide the much-needed lubrication until oil pressure can take over. Motor oil can be used to lubricate less critical surfaces such as the cylinder bores.

break-in oil
The assembly lube and motor oil that coat the engine’s internals should protect the metal surfaces against corrosion until it’s time to fire up the engine for the first time. At that point, you will have to decide on what type of break-in oil to use.
As with assembly lubes, there are a variety of different break-in oils that can be used for the initial startup and break-in process. Break-in oils are usually specially formulated straight sae 30 or sae 40 oils but some are multi-viscosity oils (5w30, 15w40 & 10w40).
Many say a conventional mineral-based sae 30 motor oil that contains extra extreme pressure additive (zddp and/or moly) and others say they use a conventional sae 30 or a multi-viscosity oil (5w30 or 15w40) with a bottle of engine break-in additive which contains the extra extreme pressure additive to protect the cam and lifters.
All agree that a high level of zddp is absolutely essential if the engine has a flat tappet cam, especially a high lift performance cam with higher than normal loads on the cam lobes. Extra extreme pressure additive is also beneficial for roller cams with stiff valve springs too.
Some prefer to use a sae 30 non-detergent motor oil to break in a newly built engine. Others use conventional 15w40 diesel oil because it contains a higher level of zddp than motor oils for gasoline engines. And some just use the same motor oil they plan to use in the engine for regular use for the initial break-in, then change it after a few hours or 50 to 100 miles to get rid of the contaminants.

straight weight or multi-viscosity?
Opinions vary as to whether or not you should use a straight weight sae 30 motor oil or a multi-viscosity oil breaking in a new engine.
Straight weight oils contain no friction modifiers which are used to give multi-viscosity oils their wide temperature range. Friction modifiers are long chain polymers similar to rubber that are ground up and blended into multi-viscosity oils. This allows the use of a thinner viscosity base oil for easier cold starting and reduced friction. As the oil heats up, the friction modifier thickens and allows the oil to behave more like a heavier viscosity oil at operating temperature.
That’s great for every day driving, improving fuel economy and increasing horsepower, but for engine break-in, some say the less friction modifier in the oil, the better. Others counter and say that’s nonsense and that friction modifiers have little or no impact on engine break-in.
Detergents and dispersants are other additives that are put in motor oils to help keep the engine clean. A newly built engine should have no varnish or sludge deposits, but it May contain some residual debris from machined parts that were not thoroughly cleaned before they were installed, or even casting residue from a new block or heads. There will also be wear particles generated by the piston rings, cylinder walls and other moving/sliding parts as the engine breaks in. Any such particles or contaminants that are inside the engine must be suspended and carried away by the oil to the oil filter.
Those who favor a low-detergent or no-detergent oil say leaving the particles in the engine longer will speed up the ring seating process. Those who favor an oil with high detergency say suspending and removing any wear particles as quickly as possible protects the bearings, wrist pins and other parts with close tolerances and high loads against damage and premature wear.

mineral-based or synthetic? Then there’s the issue of whether or not synthetic oil can be used for engine break-in. Most people prefer using a conventional oil for the initial break-in, and then use a conventional oil for the next 1500 to 5000 miles before switching to a synthetic if they want to use a synthetic oil. Some say synthetic oils are “too slippery” for use as a break-in oil while others say using a high quality synthetic oil for the initial break-in is a waste of money because the oil will be drained within a few hours or a few hundred miles once the initial break-in process is finished.
There’s no straight answer to this question because of how long it takes the rings to seat depends on how the cylinder walls were finished. A traditional one or two step cylinder honing process leaves a fairly rough surface finish with peaks and valleys. This type of surface finish will require more time for the piston rings to gradually scrape off the peaks and wear down the surface.
It May take a few hundred to several thousand miles before the rings are fully seated. During this time the engine should be run at different speeds rather than a constant rpm to help the seating process. Alternately accelerating the engine followed by long slow deceleration and high intake vacuum will likewise help the rings seat more quickly.
On the other hand, if the cylinders are “plateau” honed with a multi-step honing process that includes brushing as the final step, the surface finish on the cylinders will be much closer to a broken-in profile. There will still be plenty of crosshatch to retain oil for ring lubrication, but the sharp peaks will have been mostly removed reducing the time and wear required to seat the rings. This in turn, means the rings will finish seating very quickly reducing wear particles generated by the break-in process.
Consequently, it should make no difference if a conventional oil or synthetic oil is used for the initial break-in

how long? The companies who supply specially formulated engine break-in oils have different recommendations as to how long their break-in oils can be left in an engine. The typical recommendation is to use the break-in oil for the first hour or so of run time and tuning, then drain it and change the filter. Some say their break-in oils can be left in the engine while doing dyno pulls or even for one night of racing. One supplier says their product can be left in for up to 400 miles of street driving while another says the use of their break-in oil should not exceed 1000 miles. Follow the supplier’s recommendations for how long their product should be left in the engine and when it should be changed.

Continued on next post
__________________
Swepco Oil Sales Representative

Last edited by ihpartsjeff; 05-01-2015 at 01:04 PM..
DF Sales&Marketing is offline   Reply With Quote
Old 05-01-2015, 12:31 PM   #2
DF Sales&Marketing
Oil Moderator
 
Join Date: Apr 2007
Member Number: 207
Posts: 268
Default Assembly Lubes & Break-In Oils

The point here is that break-in oil is for break-in only. A break-in oil should not remain in the engine longer than necessary to complete its initial task. It gets dirty quickly so the sooner it is drained and the filter is replaced, the better. Draining the oil and changing the filter removes harmful wear particles and residual assembly contaminants before they can cause damage. Following up with a second oil change at low miles or after a limited number of hours of operation is also a common practice to make sure most of the contaminants are kept out of the engine.
Some people will complete the initial break-in process with break-in oil, drain it and use conventional mineral-based oil for the next 50 to 500 miles. They will change the oil again and extend the next change interval to 1000 to 3000 miles before they change it again and possibly switch to a synthetic motor oil. Others will do the initial break-in and drain, then go straight to a synthetic oil if the rings appear to be fully seated.
For performance applications, some type of “racing oil” is recommended for optimum protection after the engine break-in process has been completed. Ordinary motor oils (both conventional and synthetic) that meet current api “sn” and ilsac gf5 specifications are formulated for late model engines with roller cams and emission controls. They are designed to provide improved fuel economy and to extend the life of the catalytic converter. The level of zddp has been reduced to less than 800 ppm (it used to be 1200ppm or higher), so the ability to prevent wear on a high lift flat tappet cam with higher than stock valve spring pressure is minimal.
Racing oils as well as street performance oils that are formulated for older engines with flat tappet cams contain the extra zddp and/or moly to protect the cam and prevent premature cam failures. Racing oils also use high quality base stocks and additives that are designed to handle higher temperatures and loads. Some racing oils also contain special additive packages for use with alcohol fuels.
Lower viscosity synthetic oils such as 0w40, 5w20, 5w30 and 5w40 are thinner oils that allow easier cold starting and reduced friction for better performance and fuel economy. However, thinner oils also require somewhat closer bearing clearances to maintain the oil film between the moving parts.
A heavier viscosity oil is better for looser bearing clearances to maintain higher oil pressure readings at peak temperature and engine speeds.
Another note about using low viscosity motor oils in a performance engine is that windage drag, oil aeration and a drop in oil pressure can become problematic at higher engine speeds unless the engine is fitted with a well-designed oil scraper, windage tray and oil pan, or dry sump system.

editor’s note:
I found this article interesting because of all the claims of different assembly lube and break in oil suppliers. There are different viewpoints on just about every aspect as you have read regarding this subject.
Fact 1: swepco 306 engine oil contains a higher level of zddp than the majority of the “break-in oils” that are marketed as such, and has been used by many high-performance engine builders as a “break-in” oil as well as the oil to be used after break-in.
Fact 2: the 306 also has a high detergent/dispersant additive package to hold the contaminants in suspension until they get to the filter. Don’t be fooled when someone tells you that detergents/dispersants are not necessary in break-in oil.
__________________
Swepco Oil Sales Representative

Last edited by ihpartsjeff; 05-01-2015 at 01:04 PM..
DF Sales&Marketing is offline   Reply With Quote
Old 05-02-2015, 11:29 AM   #3
Davedog
Junior Member
 
Join Date: Dec 2011
Member Number: 4206
Posts: 14
Default Re: Assembly Lubes & Break-In Oils

I live in las vegas. Are there local suppliers of swepco oil here, or will I have to have it mailed to me?
Davedog is offline   Reply With Quote
Old 05-02-2015, 12:55 PM   #4
DF Sales&Marketing
Oil Moderator
 
Join Date: Apr 2007
Member Number: 207
Posts: 268
Default Re: Assembly Lubes & Break-In Oils

Davedog,

as far as I know, there is no-one in las vegas who carries 306.

The best way to get the swepco oil in las vegas is to order it from IHPA...they are competitive on the price and you do not have to purchase in full case (24qt) quantities.

You can give them a call, or order it off the website.

Thanks for your interest in swepco products!
__________________
Swepco Oil Sales Representative
DF Sales&Marketing is offline   Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -8. The time now is 08:17 PM.